Thursday, September 30, 2010

Bored? Sunday afternoon beers & racing - October edition

Get your free race schedule and desktop wallpaper for October....

I'm very excited about October... MotoGP has four events this month and Formula1 has at least 4 contenders for this season's championship with only 5 events to go.... Ferrari has made a remarkable comeback against Redbull... McLaren's consistency in performance, driving, and development is not too far behind and they may have a surprise up their sleeves... Yamaha after being so dominant has taken a step back, and Ducatti and Honda seem to have saved their fresh engines for a final death push against they Yamaha M1 ... 

Getting really exciting ... don't miss an event

Wednesday, September 29, 2010

Serious about Horsepower - Serious about FUN

I was at the gym yesterday trying to lower my weight (partly to improve my car's power to weight ratio.... partly to boost my own octane-less human power)... and during that hour in the gym I was watching Tom Cruise's so-so movie War of the Worlds (imdb)... in that movie Tom uses a stolen minivan to escape from the Aliens and drive across the country....


Now I understand the use of the mini-van (as apposed to his wrecked muscle car) to crystalize the idea in the viewers mind that he has transformed (due to very harsh events) from a single dad to a soccer mom and that he will now fend for his offspring (from his minivan) with vengence.... however, my honest thought was 'A minivan? How lame? Couldn't they have given him a cooler car?'

Today I happened to run into some people that could have probably delivered tom with a much more interesting vehicle for the job... people who seem to be serious about horsepower, off-the-leash off-road fun, and music ... check out the video and gallery below


Monday, September 27, 2010

The Horsepower Calculator - Version 3.8

I created a customer satisfaction survey last week and sent it to all of my existing free and paid customers. 
As part of the feedback from that survey, I'm currently working on writing revision 3.8 of the Horsepower Calculator...

This revision will include the following updates:

  • Re-writing the Engine Calculator to give cam duration recommendations @ 0.050" lift rather than seat-to-seat duration or advertised duration.
  • Extending the Turbo Calculator to perform more accurate twincharger modeling including new illustration and temperature modeling for post-charger and post-intercooler intake air temps

  • Extending  the Engine Calculator to recommend a different static compression ratio for intercooled and non-intercooled applications.
  • Extending Charger Database with links to compressor maps and possibly plotting demand lines on the maps
  • Extending the E85 Calculator to become a 'fuel and octane center'... this allows for an anything goes of alcoholic, non alcoholic and oxygenated fuel mixes, calculating the final mixture's oxygenation, autoignition, and flame front parameters and then using the data as an input into the Engine calculator for calculating compression ratios.
  • Increased user friendliness (remember my car & inputs, better placement of next/back buttons, email me the illustrations not just the data...etc)
So this is going to be a hefty but very useful re-write and hopefully will take the software that extra step from being VERY good to being remarkable... I'll keep you updated

Sunday, September 26, 2010

Tuner Report # 5

By Customer Request:

How to use the Supercharger Calculator to design a high compression all-motor to supercharged conversion...

 

Friday, September 24, 2010

Budget Boost

Just this morning I was reading a great presentation (80+ slides) on how Hyundai strategically boosted its image and brand recognition in the United States making it the #2 quality and customer satisfaction automotive manufacturer in 2006 after Toyota/Lexus (according to JD Power). 

These strategic changes included new interior quality, different engine design for optimized throttle response, and altered exhaust systems for more engaging lower frequency noise.... with this optimization of several very minor changes on an already solid car Hyundai was able to maximize the new owner's perception of the sportiness, comfort, control and quality of the car (for very little money invested).

What I like about Hyundai's is that they have a very passionate customer base that is interested in modifying and boosting their cars. This allows a healthy aftermarket following to grow around the Genesis , Tiburon and Coupe platforms allowing us to build up 350hp to 450hp boosted versions of these cars for very little money and complexity compared to buying an 'off the showroom floor' 450hp car. 

This year ARK is bringing a 450hp Hyundai Gensis to Sema ... The APG basic kit is a Rotrex C38-81 trim intercooled and a re-tuned ECU...using our Supercharger Calculator, and factoring in the 8whp gain on the naturally aspirated 3.8 from the ARK exhaust, then we calculate that the kit is running a modest 6.4psi to achieve this power goal, which is agreeable with the factory compression ratio of 10.4:1

ARK's Genesis kit takes the basic 306-horsepower, 3.8-liter V-6 found in the Coupe and drills it out to 450 horsepower through Mahle pistons, Brian Crower connecting rods, an APG supercharger with intercooling, and ARK dual exhausts and a high-flow intake manifold.


Tuesday, September 21, 2010

ProEFI and E85 Conversions...

I was using our Turbo Calculator and our E85 Calculator to help an old friend of mine confirm his choices for performance parts for his buildup. He is building an 800 horsepower 3000GT VR4 using a Borg Warner S372 single turbo, dual 38mm wastegates, 272* cams and an E85 Conversion using  Injector Clinic's FIC2150's ... 

During our conversation we ran into an amazing new engine management system by ProEFI. This system uses a GM style Alcohol concentration sensor mounted in the gas tank to linearly extrapolate between two tuned maps for your vehicle... the first map is a 100% gasoline fuel, timing and boost map, and the second map is a 100% Alcohol/Ethanol fuel, timing, and boost map...

Once those two maps have been dynotunes, the ProEFI system automatically figures out how close you are to either map based on what fuel you are carrying in your tank... and delivers the right amount of boost and power for that octane level.

If you're the kind of person that likes safeguards in your system, the system also comes with built in knock-retard in case something isn't quite right AS WELL AS a fuel pressure safety system that can detect a weak or clogged fuel delivery system, can detect a drop in fuel pressure and will put your car into a conservative low-boost tune accordingly to prevent catastrophic failure and save the motor.

I'm very impressed by this system because you can tell it was designed by the racers, for the racers as it covers power and safety which is what we want...

For more information on ProEFI go here

Monday, September 20, 2010

SBT - Small Block Toyota

Back in 1999, I used to own a 1991 Celica GTS Hatchback. On this car I started learning the mythical craft of automotive performance and eventually I turbocharged that car's engine and got addicted to boost... 

Having said that, John has a project that brings butterflies to my stomach and reminds of all the crazy and fun times I had in that little lightweight hatchback car.... Even though my car was plenty fast with about 180 wheel horsepower from 10psi running on a 2.2 liter engine, what we have here today is something that is not only plenty fast, but also VERY ambitious...

The car is equipped with a Toyota/Lexus 1uzfe engine (4.0Liter V8) running at 14psi of water injected boost and putting down roughly 350hp at the rear wheels...

Posted by Horsepower Calculator via gmail

A stunning Body-Off buildup

This is a great example of a body-off buildup for a 1981 corvette. 
The car is built from the ground up on a custom tube-rail chassis using a supercharged and intercooled LSX engine probably putting down close to 800 horsepower.

Amazing project, sad to see him sell such a thing but I hope it finds a good home ... 

Watch on Youtube

For more pictures of this car ... 
 

Saturday, September 18, 2010

Porsche ITB's


In this week's tuner report we use our manifold calculator and E85 calculator to design a basic bolt on package for the porsche 928... this package includes:
  • Individual throttle body intake manifold
  • Long tube 4-1 header targeting a torque boost at 3200 rpms
  • Custom true dual cat-back exhaust system 
Click here for Tuner Report # 4 and watch the video on the design process

Diesel contestion -TwinTurbo


The sequential, two-stage charging system uses two turbochargers of different sizes with by-pass valves that direct the exhaust gas stream between the two turbines. At low engine speeds, the small turbocharger supplies boost pressure independent of engine load. At intermediate engine speeds under higher loads, both the small and large turbochargers provide boost pressure; while at high engine speeds and load, only the large turbocharger is engaged.

This is a pretty cool application of a compound turbocharged system used by Saab to improve boost response. In the video below you see the factory supplied in-dash 'turbo' boost gauge on the dash and how boost builds early in the RPM range in a very linear fashion... the car is not blistering fast, but it does have a consistent pull through all gears and does have over 300ft-lbs of torque available as low as 1700 rpms which is great for such a low displacement engine.

Posted by Turbo Calculator via gmail

Thursday, September 16, 2010

Ford embraces the boost

Ford announced recently that they are doubling down on their efforts to expand their product line in terms of the cars that will be offered and backed by Ford's new EcoBoost technology.

Though there are many flavors of EcoBoost delivered by Ford the general recipe seems to be as follows:
  • Use a smaller displacement engine compared to the current model's powerplant
  • Use a turbocharged or twin-turbocharged arrangement on that smaller engine with up to 12psi of boost to produce equivalent or higher power figures to the old outgoing model's power plant
  • Utilize flex fuel technology to support higher octane E85 for higher advertised power figures and better stability under boost
  • Last but most importantly take advantage of direct gasoline injection (by injecting gasoline/E85) directly into the combustion chamber at 2150 psi compared to traditional port injection at around 40psi of fuel rail pressure.
The hidden 'trick' to pulling this off really is the Direct Gasoline Injection. Typically cars that run a combination of high boost usually need a low static compression ratio to prevent pre-ignition of the air and fuel mixture. And, a low static compression ratio means a low combustion efficiency when you are out of boost which generally produces bad emissions, bad throttle response (requiring you to go into boost more often than not) and bad mileage overall.

Direct Gasoline Injection makes the gasoline engine have 1 very cool feature which is direct control over fuel injection timing. If there is no fuel yet present in the cylinder, then no matter how much compression and boost there is in the combustion chamber, there is no fuel there to pre-ignite or detonate!


This revelation allows Ford (and other manuafacturers) to run what used to be unbelievably high static compression ratios, combined with a healthy dose of boost, and still deliver a responsive, practical and powerful net results.

The net result of the combination of these technologies is typically a 10 to 15% boost in power over the outgoing naturally aspirated engines combined with a 20% reduction in mileage and a 15% reduction in emissions.... 
 

Wednesday, September 15, 2010

When one pump is not enough

I ran into this question on LS1tech about how much fuel would be required for an 800hp E85 conversion on a 3.8 liter turbocharged V6 so I figured I'd use our E85 Calculator to give an example of what it would take to pull this off:...

The Results

Fuel and supplimental injection:
Fuel Lines:
- Feed Line: -12AN 0.74in 18mm
- Return Line - fuel injected ~40psi: -10AN 0.62in 15mm
- Return Line - carburated ~15psi: -14AN 0.87in 22mm

- Fuel pump capacity is 426 Liters Per Hour
You need 6 injectors delivering 1184 cc/min each

Final comments

So it's very clear here that a single 255lph pump will not do the trick but a dual in-tank totaling 510lph could pull this off.
The other thing to note here is that I've rarely seen injectors rated over 1000cc/min before so it's possible that the static rail pressure might have to be elevated from a typical 40psi to 58psi to make the 1000cc/min injectors flow closer to 1200cc/min if the larger set is not available , otherwise this setup might require dual fuel rails with 2 sets of injectors per cylinder....

Sunday, September 12, 2010

They love pressure

Here is an interesting supercharger to turbocharged conversion on a Saturn Redline.

This conversion reminds me of what the Mini Cooper owners do on their cars past a certain power level. Knowing that their cars have strong shortblocks that are already built for boost (since they are factory supercharged), and knowing that the limiting agent in the power equation is the stock supercharger, many mini-owners opt for a turbo conversion giving them 400hp sleepers.

This Saturn Redline conversion plays similar chords and what's most interesting about this setup is the use of the higher Octane E85 fuel, allowing the car to push as high as 20psi of boost pressure on the stock 10:1 compression ratio... which according to our turbo calculator is pushing the upper limits of how much boost pressure you want to run at that compression ratio, even on E85.

Nevertheless, it's great to see these kinds of buildups because they are cool, they are sleepers, and they make a lot of sense to me personally taking advantage of an already strong platform and pushing it further... 

 

Terror Tactics

Hennessey Performance unveils it's Velociraptor F-150 ... the car puts down over 160 rwhp over stock using a centrifugal supercharger and a tune... what's nice is how their tuning pulled out an extra 500 rpms worth of power on the top end that were previously dead…. and this without doing any cam or exhaust upgrades to free up the airflow up top …



See how the torque starts to dive at 5700 … our Horsepower Calculator estimates that there is another 10% power in it if the torque was held to redline … 10% on something like this is another 50hp…

What a BEAST



Friday, September 10, 2010

Manifold Debate...

Today I ran into an interesting debate on a turbo diesel forum. One member is trying to a custom exhaust manifold for his triple turbocharged setup ... 

The debate is about weather or not pulse tuning will help improve the spool of the larger third turbocharger ... the turbo in question is a larger Holset VGT turbo with a non divided exhaust housing ...

This debate can be found here and it reminded me of a previous test done by full race on a turbo Civic of theres where they did a back to back dyno comparison of a log style exhaust manifold vs a ramhorn equal length manifold ... 

Those results are here: 

If you look closely at the results , you can see that the log style manifold (solid line) makes slightly more power before 4000 rpms while the equal length manifold makes much more peak power from starting from 5000 rpms upwards...

Considering this turbo diesel is a high boost, low rpm (3200) setup, I agree with the guy that's saying just run the simplest log style you can build and it will be fine... on this application pulse tuning is overkill and you won't ever get to a point where you utilize it...

Posted by Horsepower Calculator via gmail

Wednesday, September 8, 2010

DIY Diesel

I ran into this interesting build up today... a Duramax turbodiesel car...

The owner has performed an array of DIY modifications on the car including:
5"custom cowl induction intake system & a battery relocation to make it happen
2.5"custom hot-side charge piping
3" Custom downpipe into a top-exit race style exhaust (looks and sounds bad ass)
Custom traction bars in the rear
an HPT tuners tune for the modifications .... 


Very cool buildup and a very passionate owner 


Tuesday, September 7, 2010

Flirting with boost? A Civic Engagement...

The Honda Civic has been the iconic import performance vehicle in the United States for the last 10 years. The 8th Generation civic, equipped with a 2.0 litre i-vtec 192 horsepower engine is no different than it's predecessors and properly represents the 'hot hatch' segment of the automotive market. 


Rotorex's infamous partners TTS (based in the UK and who I've covered before for their development of several Rotrex based supercharged motorcycles) have come forth and delivered the a great application of the Rotrex Supercharger for the 8th Generation Civic.

The supercharger kit comes complete with a cold airbox, intake plumbing, supercharger mounting bracket, and a front mount air to air intercooler.... 

With basic performance bolt ons, water injection, and this supercharger kit, the 8th generation Civic is happy to deliver a healthy 350 wheel horsepower at a manageable 12psi of boost (once you dial out the 2psi of exhaust backpressure by reducing camshaft overlap)